Flame spraying uses flame spray gun for coating. A thermal spray process variation in which the controlled explosion of a mixture of fuel gas, oxygen, and the powdered coating material is utilized to melt and propel the material to the work piece.
A flame spray gun involves blowing a plastic powder through a flame that partially melts the powder and fuses it because it contacts the substrate. It includes low-velocity thermal spray powder, red, and wire flame processes and high-velocity processes. A flame spray gun involves blowing a plastic powder through a flame that partially melts the powder and fuses it because it contacts the substrate. It includes low-velocity thermal spray powder, red, and wire flame processes and high-velocity processes.
The part's surface is preheated with the flame. The standard approach is to coat only a few square meters at a time, so the temperature can be controlled. The flame is then adjusted. When the coating is completed, the powder is shut off and therefore the coating is post-heated with the flame. Flame spraying is especially useful for coating products with surface areas overlarge for heating.
- Low cost
- Easy to operate
- Simple in design, and dust and fumes levels are lower
- High spray rate with low gas consumption
- Can be used with both hard and soft wires
Industrial Uses
- Automotive Industries
- Shipyards
- Textile Industries
- Mining
Types of Flame Spray Gun are the following:
- Flame spray guns
- Electric arc spray gun
- And plasma arc spray guns, with a number of subsets falling under each category